Application of Value Stream Analysis Tools (Valsat) to Increase The Value-Added Production Process of Robusta Coffee

Abstract

BUMDES Manikmandiri has collaborated with residents to improve the agricultural sector's economy. The main focus of coffee products, which is the main problem, is that there is no coffee husk handler, which will eventually become waste. With the change of waste that is not value added to value-added, it is hoped that it will be more useful. The purpose of this study is to identify waste and minimize the waste that occurs. This study uses the VSM and VALSAT methods to provide recommendations for improvement in the coffee production process. This research involves mapping the current condition and weighing waste through questionnaires. After obtaining the average value of waste, calculations are carried out using the VALSAT analysis tool to identify waste during the production process in more detail. From VALSAT, the tool was selected, namely PAM, and then the analysis results were obtained: VA presentation of 38.16%, NNVA of 0.09%, and NVA of 61.75%. From the VSM method, current and future state mapping was obtained, and then obtained in the initial measurement, the PCE reached 38.1%. Meanwhile, in future VSM analyses, efforts will be made to reduce waste and increase the value of value-added activities, which will increase PCE to around 40.08%. Waste coffee peels that are wasted are proposed to become cascara tea products to become value-added.